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Ember

Ethylene Cracker Optimization

A major ethylene producer benefited over $1MM in the first year by installing Ember on 7 furnaces… A major ethylene producer benefited over $1MM in the first year by installing Ember on 7 furnaces to alleviate combustion constraints and optimize operations.

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Zolo

Primary Reformer Optimization

A 900 STPD ammonia producer realized over $700,000/yr in increased production utilizing ZoloSCAN TDL measurements. A 900 STPD ammonia producer realized over $700,000/yr in increased production utilizing ZoloSCAN TDL measurements.

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Featured

Ember

Ember Testimonial: Millions Saved in Operating Costs

See how an Ember customer increased their throughput by 3-5% without increasing firing rates, saving them millions… See how an Ember customer increased their throughput by 3-5% without increasing firing rates, saving them millions in operating costs alone.

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Ember Zolo

Primary Reformer Optimization

ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously. ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously.

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Zolo

ZoloSCAN2 Overview

ZoloSCAN™2 is an innovative, laser-based combustion monitoring system that utilizes proven TDLAS technology that simultaneously measures the… ZoloSCAN™2 is an innovative, laser-based combustion monitoring system that utilizes proven TDLAS technology that simultaneously measures the temperature, O2, CO, CH4 and H2O in real-time.

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Zolo

Zolo Video: ZoloSCAN Fast EAF Off-Gas Detection

ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously

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Zolo

Primary Reformer Optimization

A 900 STPD ammonia producer realized over $700,000/yr in increased production utilizing ZoloSCAN TDL measurements. A 900 STPD ammonia producer realized over $700,000/yr in increased production utilizing ZoloSCAN TDL measurements.

Download Case Study
New

Ember

Ethylene Cracker Optimization

A major ethylene producer benefited over $1MM in the first year by installing Ember on 7 furnaces… A major ethylene producer benefited over $1MM in the first year by installing Ember on 7 furnaces to alleviate combustion constraints and optimize operations.

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Zolo

ZoloSCAN Electric Arc Furnace Combustion Optimization

ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously… ZoloSCAN is the first laser-based, off-gas analysis system for the Electric Arc Furnace (EAF) steelmaker to simultaneously measure temperature, CO, CO2 and H2O in real-time. Today’s EAF typically uses more than 50%chemical energy.

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Zolo

ZoloSCAN Steel Reheat Combustion Monitoring

ZoloSCAN is the first laser-based combustion diagnostic system for the steel industry to simultaneously measure temperature, O2,… ZoloSCAN is the first laser-based combustion diagnostic system for the steel industry to simultaneously measure temperature, O2, CO and H2O in real-time. ZoloSCAN’s unique Laser Path Averaging measures exact conditions throughout the furnace which enables accurate zone-by-zone ratio control tuning.

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Zolo

ZoloSCAN Basic Oxygen Furnace Combustion Optimization

ZoloSCAN is the first laser-based, off-gas analysis system for the Basic Oxygen Furnace (BOF) steelmaker to simultaneously… ZoloSCAN is the first laser-based, off-gas analysis system for the Basic Oxygen Furnace (BOF) steelmaker to simultaneously measure temperature, O2, CO, CO2 and H2O in real-time.

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Zolo

Zolo Video: ZoloSCAN Steel Reheat Furnace

ZoloSCAN is the first laser-based combustion diagnostic system for the steel industry to simultaneously measure temperature, O2,… ZoloSCAN is the first laser-based combustion diagnostic system for the steel industry to simultaneously measure temperature, O2, CO and H2O in real-time.

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CORTEX

Quality Defects

Quality issues within a facility, Big River Steel, were not detected until after the material had been… Quality issues within a facility, Big River Steel, were not detected until after the material had been processed and were often inexplicable in operations. OnPoint compiled data from multiple sources to predict these quality issues in real time.

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CORTEX

Weld Failures

OnPoint partnered with Big River Steel to deliver a solution around the industry-wide problem of strip breaks.… OnPoint partnered with Big River Steel to deliver a solution around the industry-wide problem of strip breaks. Using Big River’s data, CORTEX pinpointed an equipment issue and then determined the optimal set points that produced the strongest weld.

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CORTEX

NOx Emissions

OnPoint partnered with a Flint Hills Resources facility to use machine learning within a propylene facility to… OnPoint partnered with a Flint Hills Resources facility to use machine learning within a propylene facility to identify optimal operational settings that increase production (within permitted limits) and decrease emissions.

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Ember

Ember Testimonial: Millions Saved in Operating Costs

See how an Ember customer increased their throughput by 3-5% without increasing firing rates, saving them millions… See how an Ember customer increased their throughput by 3-5% without increasing firing rates, saving them millions in operating costs alone.

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Ember

How Smart Combustion Works

See how Ember, our virtual combustion assistant, utilizes Smart Combustion technology for improved process burner performance. See how Ember, our virtual combustion assistant, utilizes Smart Combustion technology for improved process burner performance.

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Zolo

Zolo Video: ZoloSCAN2 Overview

ZoloSCAN™2 is an innovative, laser-based combustion monitoring system that utilizes proven TDLAS technology to simultaneously measure the… ZoloSCAN™2 is an innovative, laser-based combustion monitoring system that utilizes proven TDLAS technology to simultaneously measure the temperature, O2, CO, CH4 and H2O in real-time directly in a reformer, ethylene cracking furnace or processheater along multiple laser paths.

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Zolo

Zolo Video: ZoloSCAN Petrochem and Refining

ZoloSCAN delivers unique laser-based combustion monitoring and diagnostic capabilities for ultra-harsh environments to optimize the yield, efficiency,… ZoloSCAN delivers unique laser-based combustion monitoring and diagnostic capabilities for ultra-harsh environments to optimize the yield, efficiency, and safety of combustion applications.

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Zolo

Zolo Video: ZoloSCAN2 Install

With only one sensor necessary, ZoloSCAN2 increases accuracy and reduces installation costs by 50% while making maintenance… With only one sensor necessary, ZoloSCAN2 increases accuracy and reduces installation costs by 50% while making maintenance life easier while optimizing operations.

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Zolo

ZoloSCAN Ethylene Furnace Combustion Optimization

ZoloSCAN is an innovative, laser-based combustion diagnostic system which simultaneously measures temperature, O2, CO and H2O in… ZoloSCAN is an innovative, laser-based combustion diagnostic system which simultaneously measures temperature, O2, CO and H2O in real-time, directly in an ethylene cracking furnace.

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Zolo

ZoloSCAN Petrochemical & Refining Combustion Optimization

ZoloSCAN delivers unique laser-based combustion monitoring and diagnostic capabilities for ultra-harsh environments to optimize the yield, efficiency,… ZoloSCAN delivers unique laser-based combustion monitoring and diagnostic capabilities for ultra-harsh environments to optimize the yield, efficiency, and safety of combustion applications.

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Zolo

ZoloBOSS Boiler Optimization Spectroscopy Sensor

The ZoloBOSS™ (Boiler Optimization Spectroscopy Sensor) laser-based system provides real-time, spatial measurements of temperature, O2, CO and… The ZoloBOSS™ (Boiler Optimization Spectroscopy Sensor) laser-based system provides real-time, spatial measurements of temperature, O2, CO and H2O directly in harsh combustion environments. With this critical process information, operators and engineers can balance combustion, improve the process efficiency and reduce NOx and CO2 emissions.

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CORTEX

Condenser Recovery

OnPoint delivered a summary report identifying variables and variable ranges to improve knockout percentage in a partial… OnPoint delivered a summary report identifying variables and variable ranges to improve knockout percentage in a partial condenser unit, resulting in roughly $1M in annual savings. A live dashboard was deployed to further optimize their process in real time.

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CORTEX

Yield Performance

A manufacturer was experiencing unexplained declines in product quality. OnPoint improved production by delivering an event notification… A manufacturer was experiencing unexplained declines in product quality. OnPoint improved production by delivering an event notification dashboard interface that created alerts when yield was expected to drop.

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CORTEX

Cement Kiln NOx Savings

OnPoint partnered with a leading company in the cement industry to apply CORTEX™ to decrease the amount… OnPoint partnered with a leading company in the cement industry to apply CORTEX™ to decrease the amount of reducing agent required to chemically treat NOx at one of their sites, while also maintaining or improving their already low NOx emissions.

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CORTEX

Boiler Agglomeration

A facility was experiencing multiple power boiler plugging incidents annually, costing them $18M per event. CORTEX identified… A facility was experiencing multiple power boiler plugging incidents annually, costing them $18M per event. CORTEX identified and provided a model that gave them days to weeks advanced notice – allowing them to shut down without incident.

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CORTEX

Flaring Event

Previous pre-flaring event notification time for a facility was just five minutes. Using existing sensor data, OnPoint… Previous pre-flaring event notification time for a facility was just five minutes. Using existing sensor data, OnPoint helped deliver 40+ minute notification time and assisted in increasing overall profit while reducing environmental impact for the facility.

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CORTEX

Production Loss & Break Prevention

OnPoint identified why this facility’s production significantly dropped over four years. The model OnPoint created is providing… OnPoint identified why this facility’s production significantly dropped over four years. The model OnPoint created is providing a better solution for the site and providing the conditions needed to increase overall production.

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CORTEX

Transfer Breaks

A machine would frequently break when pushing additional throughput – resulting in $1M/month loss. OnPoint found a… A machine would frequently break when pushing additional throughput – resulting in $1M/month loss. OnPoint found a weekly anomaly causing significant breaks saving the facility $12M in wasted production.

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CORTEX

Compressor Deterioration

OnPoint applied CORTEX to pinpoint issues with an industrial compressor. Using historical data, a leak in one… OnPoint applied CORTEX to pinpoint issues with an industrial compressor. Using historical data, a leak in one of the inter-stage coolers was identified quickly to avoid unplanned downtime.

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Energy Manager

Freezing Consumption

Energy Manager software enabled this retailer to make informed business decisions on their refrigeration plants, HVAC systems,… Energy Manager software enabled this retailer to make informed business decisions on their refrigeration plants, HVAC systems, and other areas that impact their energy usage.

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Energy Manager

Electricity Consumption

Energy Manager software assisted Croke Park, one of the largest sports stadiums in Europe, to reduce their… Energy Manager software assisted Croke Park, one of the largest sports stadiums in Europe, to reduce their resources consumption.

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